Kiln services and maintenance for maximum availability and performance
Achieving high kiln availability is essential to the competitiveness and profitability of your plant. To maximize production and maintain reliable operation, it is crucial to identify the root causes of kiln failures and address them before they lead to breakdowns.
A proactive maintenance approach helps prevent common issues such as hot bearings, kiln cracks, wear on rollers and tyres, wear between the kiln shell and tyres, and lining failures. Rather than simply treating symptoms, it is important to diagnose and eliminate the underlying causes of these problems, including kiln axis misalignment, kiln shell ovality and shell flex, kiln crank, and kiln axial imbalance.
A comprehensive kiln health check includes alignment and reconditioning
A comprehensive hot kiln alignment performed every two to three years helps prevent unexpected shutdowns, maintain full kiln availability, and ensure maximum productivity.
Using advanced measurement techniques together with customized hardware and software solutions, our experienced kiln specialists analyze your kiln’s performance while it remains in normal operation, allowing production to continue uninterrupted.
Tire and support roller resurfacing for longer equipment life and lower operating costs
- Improve mechanical stability
- Reduce energy consumption (by up to 40%)
- Lower operating costs
- Eliminate vibrations
- Maximise bearing life
- Avoid damage to tyre retaining components, bases and drive components
Complete service solutions for rotary kilns
From project planning to turnkey execution, our team delivers tailored services that help reduce downtime, improve operational efficiency, and ensure long-term equipment performance.
Kiln installation service include:
- Delivery and replacement of field/sections/tyre sections and rollers
- Delivery and installation of girth gear, pinion and drives
- Maintenance services on the kiln inlet and outlet sections and seals
- Change, reversal ad alignment of girth gear, pinion and drives
- Installation of new kiln lines
DOWNLOAD BROCHURE
Kiln installation tools included in our service
- Constructing support towers
- Cutting and welding equipment
- Lifting devices
- Auxiliary drives for kiln rotation
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Kiln Alignments
As a part of a preventative maintenance strategy, periodic kiln alignment identifies problems before a failure or breakdown. Instead of simply treating the symptoms, we identify and treat the actual root causes. If only symptoms are treated they are likely to recur and cause further damage.
12.02.2026 |
520.52 KB |
English
Mill and Kiln Gear Drives
Gears and pinions that drive process efficiency. As an OEM, we understand the critical role gear drive systems have in maintaining mill and kiln uptime and production. That’s why we design and supply the highest quality girth gears and pinions, tailored to your application, ensuring maximum uptime, reliability and performance where it matters most.
18.02.2026 |
2.79 MB |
English
On-Site Services for Kilns
Complete service solutions for rotary kilns
04.02.2026 |
659.08 KB |
English
Tire and Support Roller Resurfacing Services
11.06.2026 |
418.09 KB |
English
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