Optimise performance with online reliability services for kilns
The kiln is the heart of your plant – but are you looking after it properly? Most kilns are operated with a few isolated sensors and an inspection every 2 – 3 years. That simply doesn’t give you enough information to optimise performance and be proactive with kiln maintenance. You need 24/7 online reliability services.
With online reliability services for kilns, you have the ability to gather data and insights that were previously unavailable through third-party inspections. It’s the difference between treating the same symptoms over and over and identifying the root cause of kiln problems. A difference that can save you significant time and money.
Data plus expertise: our services are focused on coupling data with expert oversight. We don’t just install sensors and leave you to it – the experts at our 24/7 Global Remote Service Center help interpret the data and provide actionable insights so you can optimise kiln performance and be proactive with kiln maintenance.
The online reliability services for kilns come in two packages – Level I and Level II
OCMS dashboards
In addition to the SiteConnect mobile app where you can view equipment performance data from anywhere in the world, as part of the ORS package you also receive Customer ORS dashboards at your plant. The dashboards – pictured here – can be seen on a PC monitor located onsite, in the Plant Head, Unit Head, Mech. HOD, E&I HOD or CCR room according to what suits you best.
The dashboards enable you to visualise:
- The overall picture of equipment health
- An overview of several equipment lines (Kilns, VRMs, etc.) in one place
- An indication of individual KPIs according to your ORS equipment packages (eg. Level-I/Level-II)
- Detailed analysis of individual KPIs related to failure modes included in the ORS package (e.g. Kiln crank, Kiln axial balance, etc)
- Further trends & analysis for individual components of the KPIs being monitored. (eg. Kiln Bearing temperature, HTD Pressure tc.)
Downloads
Brochures
Online Reliability Services - Overview
We offer online reliability services for technologies such as kilns, mills, and gears. The service connects your machines to our experts. Sensors 'read‘ the equipment and send data about its health to our cloud-based monitoring system.
25.02.2026 |
800.57 KB |
English
Online Reliability Services for Kilns
Our Online Reliability Service for kilns enables early identification of potential issues before they escalate. Multiple sensors installed on your kiln transmit real‑time data to our Global Remote Service Centre, where specialists continuously monitor the equipment for process abnormalities, component failures, and other operational deviations.
20.02.2026 |
795.37 KB |
English
Related Offerings
