Cement technology videos

Raw material chemistry changes constantly, while analysis results are available only periodically. QCX/BlendExpert™, our advanced quality control software, bridges the gap with predictive modelling and automated control. It tracks material from each feeder, learns from every analysis and continuously adjusts feeder set-points to keep raw meal and cement chemistry on target with minimal variation. The result: better quality and efficiency, lower costs and emissions, less wear and downtime - and more room for alternative fuels.

Fuller's ECS™ 9.2 release adds Stoppage Insights - a feature that identifies the primary event behind every stoppage automatically and maps every affected piece of equipment in real time. Operators get the answer instead of the puzzle. Maintenance teams get structured, exportable records instead of manual logs. Available now for greenfield projects, ECS upgrades, and brownfield replacements of competitor systems.

Reduce maintenance and extend the lifetime of wear parts in your Pfister® DRW rotor weighfeeder with automatic gap adjustment.

Fragmented OEM control systems make process automation feel like an impossible puzzle. Fuller connects the pieces - from machine control to optimisation and remote support - so cement plants can improve performance with confidence.

Complete packing and palletizing line at Cementos Progreso San Miguel Plant.

How to reduce CO₂ from cement production? Use less clinker. How to use less clinker? Use more SCMs. Ok, so how? – watch this video to see one of the ways we are working towards that goal. Data Enabling Transformation and Optimization towards Concrete Sustainability (DETOCS) – will help cement plants increase their use of SCMs, thus reducing the clinker factor and associated CO₂ emissions. Wilson Ricardo Leal da Silva, Fuller - Green Innovation, serves as DETOCS project coordinator and leads an exciting group of 15 Industrial Doctoral Candidates along with a broad group of partners that cover all aspects related to cement production and utilization.

Explore the evolution of automation in the cement industry. This Video traces key technological milestones – from the first analog controls to today’s AI-powered process optimization – and shows how each step contributed to greater efficiency, safety, and sustainability.

Discover how our Automation offerings such as QCX® Laboratory solutions and ECS/ProcessExpert® Software are essential in the decarbonization of the cement industry. From optimizing clinker quality to maximizing alternative fuel usage, this video shows how smart control systems make complex processes efficient - helping you lower emissions, reduce energy costs, and build a more sustainable future for cement.

Efficient and reliable kiln sealing improves energy efficiency, reduces emissions and extends equipment life, helping you meet your environmental targets as well as your production goals. That’s why we’ve enhanced our kiln seal with a new thrust mechanism design that improves sealing efficiency and service life.

The Plantline Service Agreement covers Fuller’s automation equipment and software. Through a range of flexible service offerings, such as proactive maintenance and cybersecurity, it ensures your automation equipment and software continue to perform safely and reliably.

Product lost during the bag-filling process is bad for your machinery, your personnel, and your bottom line. Let’s keep it in the bag. The FILLPro™ dust reduction kit for GIROMAT® EVO rotary packers is a low-cost, easy retrofit that instantly reduces dust, blockages and product loss. Key benefits: • Increase filling cycle performance • Reduce dust • Eliminate clogging • Reduce downtime

With proper lubrication, you can extend the life of your compressor and maximise performance, ensuring your conveying operation keeps moving. We have three Ful-Lube™ lubrications systems, designed specifically to meet the requirements of your Ful-Vane™ Compressor.

Here’s why the world needs green cement, and also why we’ve decided to take up the reins, aiming to become a global leader in zero carbon cement.

The HOTDISC® Reactor is the best way to substitute calciner fuel with coarse alternative fuels – enabling efficient operation and lower operating costs without compromising performance. A safe, simple and effective alternative fuels solution, this large, moving hearth furnace is integrated with the preheater and calciner systems for maximum kiln availability.

Reduced power consumption. The flexibility to load different bag types and sizes. Greater efficiency at higher capacities. Modern cement plants are placing ever greater demands on their automatic truck loading system.

Way before energy prices skyrocketed, engineers at Fuller's research and development facility in Denmark had been working on a new type of combustion system that enables alternative fuels to burn more efficiently while also eliminating NOx. In 2018, Fuller contacted Mannok in Ireland with an offer to test the new technology at full scale to increase the rate of alternative fuels (AF) through the calciner in its Cement facilities.

As an existing customer with a 2800 bag/hour VENTOMATIC® packing and palletizing line in operation for more than 20 years, Cementi Costantinopoli returned to us for this state-of-the-art expansion project, which adds capacity to pack 5000 25 kg bags/hour.

Our comprehensive hot kiln alignment services are a key element of your preventive maintenance strategy, enabling you to improve availability and productivity.

Fuller-Kinyon (FK) N pump for easy pneumatic conveying of free-flowing bulk material. Our FK N pumps offer continuous operation to a process that depends on reliability. Low maintenance, low wear, with high capacities that can cover long distances. Our Fuller-Kinyon® (FK) screw pumps and pump systems are proven to deliver, with expertise stretching back 100 years.

Compressed air is one of the biggest energy consumers in any heavy industry process. But it’s also one of the most efficient ways of moving materials. So we’ve dedicated our expertise to creating a solution that lowers the cost of compressed air. The result? The Ful-Vane™ Air Compressor.

QCX® Introduction

QCX Workplace Watch the video to learn more about our Sample Export Features

QCX Workplace Learn more about XML Import features

Get a behind-the-scenes look at a live kiln ring replacement. This fantastic footage from Vietnam offers an insight into the communication and expertise required to coordinate a complex state-of-the-art project. The actual installation only took 11 days – completed 2 days ahead of schedule – and you can watch the successful process in a couple of minutes.

VENTOMATIC® packing line for cement with capacity of 2400 bags per hour - 50 kg bags . Lear more about our products: GIROMAT® Rotary packers INFILROT® Bag Applicators

Your network of conveying pipes can take all forms, so we’ve ensured our Two-Way Diverter Valves are flexible to your application. They can be installed horizontally or vertically. The branch pipe can be mounted on the right or left, depending on the pipeline routing. And they are available for all commonly used nominal widths, so they can be installed in almost all pipeline systems.

Engineered to solve most feed problems, our V-Series feeder handles dry, fine powder or granular product efficiently in both vacuum or pressure conveying systems and dilute phase and dense phase systems.

The PFISTER® DRW rotor weighfeeder is your solution for dosing pulverised fuel. The proactive control ProsCon® ensures reliable and accurate dosing

The innovation of CARICATECH™ automatic truck loader is the pick-up of bag layers by a fork with special roller way maintaining the traditional loading from the top.

Setup and control the sample process of the RoboLab to the perfect fit for your operation. With a few examples the functionalities of the active sample tab in Workplace are illustrated.