Cement technology videos

Monitor the QCX operation and analyse historical issues. Current and historical alarms of the system documents the issues in your QCX system. Adapting the process accordingly and swiftly dealing with errors will increase performance of your QCX system.

Use the QCX Lab Editor to edit sample points, material types, data items, formulas, and units to get the correct mapping of samples and analyses in your laboratory. This is used in both manual as well as automatic laboratories. Formulas can be defined/changed to match the need for your laboratory.

KPIs for your RoboLab and AutoSampling enables historical insight into the performance of the machines. Tracking statistics of warnings, failures, throughput, performance, quality, and more provides the insight you need for maintaining operations at a high level. Dividing the KPIs into performance of each individual machine allows an in depth understanding of the machines stoppages and active operation time in your setup. Especially the top-20 list of alarms for each machine should help understanding where to put focus in order to eliminate stops in the automatic system.

Create the sample preparation and analysis for your RoboLab by simple drag and drop functions for easy and customizable recipe setup. Matrices for simple overviews of the process, recipes and programs in your RoboLab enables you to always be in control of the configurations in your RoboLab.

Create different types of reports for sample analysis as single samples or monthly reports with daily averages, standard deviations etc. Create printouts or export the results to your preferred format.

Track and analyse the sample results to investigate the changes in your process. Alter old samples to re-analyze, reject or delete because of invalid results.

Real time sample results in trend and list format. The view is adaptable to your need for live trending and reporting of individual process samples.

Create sample analysis trends for your sample results in this highly customizable view. Add labels, adjust view, timeframe, axis, measured values, and much more to investigate specific developments in the sample analysis the way you prefer. If plant signals of feed rates, temperatures, pressure etc. are stored in QCX they can be combined with the sample analysis trends. This way deeper analysis of plant operation and quality can be performed.

PFISTER® SLF is a reliable linear system for continuous gravimetric dosing of fine, course or sticky bulk materials. The patented integrated control PFISTER SDD-Control ensures easy operation.

The PFISTER FRW rotor weighfeeder is designed for feeding fine-grained and powdered bulk materials. High accuracy and reliability with Pfister ProsCon® control.

PFISTER® TRW-K rotor weighfeeder is designed to accurate dose crushed coal. With ProCon® prospective control we assure high accuracy and efficiency.

With PFISTER® TRW rotor weighfeeder it is possible to meter coarse and hot bulk materials with precision and consistency

With PFISTER® TRW-S/D you can introduce alternative fuels or biomass in your plant .

Fuller's OK™ Mill use 30-50% less energy than ball mill systems, and a simple layout and fewer machines in the mill circuit ensure high run factors and low maintenance costs.

Get an animated impression of Fuller's multi-fuel kiln burner, the JETFLEX® 2.0 burner - your most efficient option for alternative fuel firing. The JETFLEX® 2.0 burner meets the demands for high fuel flexibility, reliable and stable operation, low maintenance and outstanding heat efficiency.

The OK™ Mill - the most reliable and efficient mill for raw and cement grinding

Animation of the functioning principle of the Rotor Weighfeeder Pfister VRW.

China Resources Cement beats unique difficulties of waste incineration with a new pyro co-processing facility based on the Fuller HOTDISC® system.

The At-line container lab is a complete laboratory solution, providing safe and superior analytical performance.

For cement plant operators, the analysis of kiln-inlet-gas-data can play a fundamental role in optimising safety and product quality; reducing down time and operating costs; and limiting harmful emissions. Fuller is recognised as a market leader in the development of gas analysis equipment and its proven KilnLoq system has been designed and built to provide optimum reliability and performance in high temperature and high dust operating environments. It is well documented that extractive gas analysis, using gases sampled from the kiln inlet, is the most accurate method of monitoring kiln processes. Fuller’s KilnLoq system, with its unique one pipe probe, generates continuous gas analysis data that enables kiln operators to identify and deal with issues before they impact on the production process.

The only all-in-one automated solution that can grind and press or just grind or just press

The ROTAX-2® kiln is the culmination of over 100 years of experience designing and building kilns. As reliable as it is cost-effective, it's second to none. View the animation showing our two-support rotary kiln system.

Rotor scale Pfister® VRW for pre-loading of bulk materials.

QCX/RoboLab is Fuller's solution for using flexible robot technology to prepare and process samples for analysis in cement industry.

DOCKSIDER™ - The most versatile and most advanced pneumatic ship unloader in the world! DOCKSIDER ship unloaders are custom-designed for your specific terminal application, with state-of-the-art technology developed by Fuller exclusively for the ship and barge unloading industry. For more information - please visit our website at https://www.fuller-technologies.com/products/docksider-ship-unloaders

Fuller's Ful-Floor Dome Reclaim system provides cost-effective material reclaim. Reclaim efficiency greater than 99% is achieved. Average power consumption is low. The 105 plant gives you a complete facility from site to final production plant in 105 seconds. Turn up the loudspeakers and make yourself comfortable.The cement plant of the future is first created in cyberspace. At a pace no one would have thought possible just a few years ago.

Fuller has designed a split inner oil seal for grinding rollers that significantly reduces seal replacement downtime and helps ensure higher ATOX® mill availability. The split seal can be replaced inside the mill, without removing the grinding rollers. View an animation film demonstrating conversion from old seals to new split seals and in-mill replacement of new seals.

View our animation demonstrating how the split pin works. Fuller has designed a split pin that makes it easier to dismantle the torque rod of an ATOX® mill when doing maintenance on rollers and replacing bearing and oil seals.